[RCC] Types Of Post Tension Methods.

1. Freyssinet System:

Freyssinet system was introduced by the French Engineer Freyssinet and it was the first method to be introduced. High strength steel wires of 5mm or 7mm diameter, numbering 8 or 12 or 16 or 24 are grouped into a cable with a helical spring inside. Spring keeps proper spacing for the wire. Cable is inserted in the duct.

Anchorage device consists of a concrete cylinder with a concentric conical hole and corrugations on its surface, and a conical plug carrying grooves on its surface (Fig. 3). Steel wires are carried along these grooves at the ends. Concrete cylinder is heavily reinforced. Members are fabricated with the cylinder placed in position. Wires are pulled by Freyssinet double acting jacks which can pull through suitable grooves all the wires in the cable at a time. One end of the wires is anchored and the other end is pulled till the wires are stretched to the required length. An inner piston in the jack then pushes the plug into the cylinder to grip the wires.

2. Magnel Blaton system:

In Freyssinet system several wires are stretched at a time. In Magnel Blaton system, two wires are stretched at a time. This method was introduced by a famous engineer, Prof. Magnel of Belgium. In this system, the anchorage device consists of sandwich plate having grooves to hold the wires and wedges which are also grooved. Each plate carries eight wires. Between the two ends the spacing of the wires is maintained by spacers. Wires of 5mm or 7mm are adopted. Cables consists of wires in multiples of 8 wires. Cables with as much as 64 wires are also used under special conditions. A specially deviced jack pulls two wires at a time and anchors them. The wires with the sandwich plate using tapered wedge.

3. Gifford Udall System:

This system originated in Great Britain, is widely used in India. This is a single wire system. Each wire is stressed independently using a double acting jack. Any number of wires can be grouped together to form a cable in this system. There are two types of anchorage device in this system.

a) Tube anchorages

b) Plate anchorages

Tube anchorage consists of a bearing plate, anchor wedges and anchor grips. Anchor plate may be square or circular and have 8 or 12 tapered holes to accommodate the individual prestressing wires. These wires are locked into the tapered holes by means of anchor wedges. In addition, grout entry hole is also provided in the bearing plate for grouting. Anchor wedges are split cone wedges carrying serrations on its flat surface. There is a tube unit which is a fabricated steel component incorporating a thrust plate, a steel tube with a surrounding helix. This unit is attached to the end shutters and form an efficient cast-in component of the Anchorage.

4. Lee McCall System:

This method is used to prestress steel bars. The diameter of the bar is between 12 and 28mm. bars provided with threads at the ends are inserted in the performed ducts. After stretching the bars to the required length, they are tightened using nuts against bearing plates provided at the end sections of the member

5. Other Methods of Prestressing:

a) Electrical Prestressing:

in this method, reinforcing bars is coated with thermoplastic material such as sulphur or low melting alloy and buried in the concrete. After the concrete is set, electric current of low voltage but high amperage is passed through the bar. Electric current heats the bar and the bar elongates. Bars provided with threads at the other end are tightened against heavy washers, after required elongation is obtained. When the bar cools, prestress develops and the bond is restored by resolidification of the coating.

b) Chemical Prestressing:

Chemical prestressing is done using expanding cement. Prestressing can be applied b embedding steel in  concrete made of expanding cement. Steel is elongated by the expansion of the concrete and thus gets prestressed. Steel in turn produces compressive stress in concrete.